Hastings Deering Water Treatment Solutions

Executive Summary

Hastings Deering, a major industrial machinery company, exemplifies how large manufacturing operations implement comprehensive water treatment systems to manage industrial wastewater before discharge to municipal sewerage systems. This case study examines their water treatment challenges, regulatory requirements, and chemical solutions provided by A1 Evolution.

Company Background

Hastings Deering operates as a significant industrial machinery company requiring extensive cleaning and maintenance operations. Their activities generate substantial wastewater containing grease, carbon deposits, oils, and various industrial contaminants from machinery cleaning processes.

The Water Treatment Challenge

Regulatory Compliance Requirements

Mandatory Pre-Treatment: As a large industrial operation, Hastings Deering is required to operate their own water treatment facility
Discharge Standards: Must meet strict local, state, and federal guidelines for:
- Biological Oxygen Demand (BOD) levels
- Chemical Oxygen Demand (COD) levels
- Contaminant removal to specified limits
Monitoring and Penalties: Government bodies continuously monitor discharge quality, with violations resulting in fines or shutdown orders

Operational Challenges

Heavy machinery cleaning generates significant grease, oil, and carbon contamination
Wastewater must be treated to acceptable levels before discharge to municipal sewers
The need exists for specialized chemicals that can effectively remove industrial contaminants while being environmentally responsible and without causing excessive foam build-up in the internal water treatment processes and machinery.

Solution Implementation

Chemical Treatment Program

Hastings Deering utilizes A1 Evolution’s industrial cleaning and water treatment chemicals:

Primary Products:

Juggernaut: High-performance industrial degreasing solution featuring rapid 60-second defoaming technology for machinery cleaning
Power Shock Orange: Enhanced cleaning formulation for heavy-duty applications

Water Treatment Process

Initial Cleaning: Heavy machinery is cleaned using Juggernaut, a quick-break degreaser engineered for rapid performance
- Immediate Action: Powerful formulation removes stubborn grease, carbon deposits, and oil contamination
- 60-Second Defoaming: Unique defoaming technology eliminates foam buildup within 60 seconds, maintaining operational efficiency
- Quick-Break Technology: Designed to release captured contaminants once in water treatment system
Baffle System: Oil and hydrocarbons naturally float to surface where baffle systems capture them
Separation: Clean water flows underneath baffles while contaminants are trapped at surface
Waste Removal: Captured oils and grease are pumped out monthly by specialized trucks
Final Treatment: Remaining wastewater undergoes additional treatment to meet discharge standards

Key Success Factors

Chemical Selection Criteria

Quick-Break Technology: Degreasers like Juggernaut must be strong enough to remove heavy industrial contaminants but engineered to release oils in water treatment systems
Rapid Defoaming: Critical 60-second defoaming capability prevents operational delays caused by excessive foam and maintains cleaning efficiency
Environmental Compatibility: Chemicals must not interfere with downstream municipal treatment processes
Regulatory Approval: All chemicals must meet government standards for industrial discharge

Process Efficiency

Effective grease and oil separation reduces load on downstream treatment
Regular maintenance schedule prevents system overload
Continuous monitoring ensures compliance with discharge standards

Regulatory Framework

Multi-Level Oversight

Local Government: Primary monitoring and enforcement
State Government: Additional oversight for larger operations
Federal Government: Overarching standards and regulations

Compliance Monitoring

Regular testing of discharge water quality
Immediate penalties for non-compliance
Potential shutdown orders for serious violations

Environmental Impact

Upstream Protection

Industrial pre-treatment significantly reduces contamination load on municipal systems
Proper grease separation prevents pipeline blockages and treatment facility problems
Chemical selection ensures compatibility with biological treatment processes

Downstream Benefits

Reduced burden on government water treatment facilities
Improved quality of final discharge to environment
Protection of waterways and marine ecosystems

Lessons Learned

Best Practices

Proactive Maintenance: Regular baffle cleaning and chemical application prevents system failures
Chemical Compatibility: Selecting treatment chemicals that work with, not against, downstream processes that clean effectively, are quick break in nature (so as to release oils, dirt, grime and other soiling quickly) and that don’t cause excessive foam in the water treatment process.
Regulatory Engagement: Maintaining open communication with regulatory bodies ensures compliance
Staff Training: Proper chemical handling and system operation prevents violations

Critical Success Factors

Investment in appropriate treatment infrastructure
Selection of specialized industrial chemicals
Regular maintenance and monitoring protocols
Understanding of regulatory requirements and environmental responsibilities

Conclusion

The Hastings Deering case demonstrates how large industrial operations can successfully manage complex wastewater treatment requirements through strategic chemical selection, proper system design, and regulatory compliance. Their partnership with A1 Evolution for specialized cleaning and treatment chemicals shows how targeted industrial solutions can achieve both operational efficiency and environmental responsibility.

This model serves as a template for other industrial operations facing similar water treatment challenges, highlighting the importance of comprehensive pre-treatment systems and the critical role of specialized chemical suppliers in maintaining environmental compliance.

Case Study